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Technical Paper

Research on a Novel Electro-Hydraulic Brake System and Pressure Control Strategy

2018-04-03
2018-01-0764
Based on the research and analysis of the current brake systems, this paper presents a novel electro-hydraulic brake system, which can better meet the functional requirements. The system mainly contains a master cylinder, two brake hydraulic cylinders and drive motors, two transmission mechanisms, thirteen solenoid valves, pedal force simulator, etc. Since the proposed brake system uses a dual motor along with two brake hydraulic cylinders, it has advantages in providing fast pressure response, flexible working modes, high precision and strong fault tolerance. In order to facilitate the study of pressure control algorithm for the proposed brake system, a mathematical model of the brake system is firstly established, then a multiplexed time-division pressure control algorithm is proposed to realize the simultaneous or partially simultaneous pressure control, which ensures the high precision and short response time.
Technical Paper

Automatic Drive Train Management System for 4WD Vehicle Based on Road Situation Identification

2018-04-03
2018-01-0987
The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation.
Technical Paper

Research on Steering Performance of Steer-By- Wire Vehicle

2018-04-03
2018-01-0823
With the popularity of electrification and driver assistance systems on vehicle dynamics and controls, the steering performance of the vehicle put forward higher requirements. Thus, the steer-by-wire technology is becoming particularly important. Through specific control algorithm, the steer-by-wire system electronic control unit can receive signals from other sensors on the vehicle, realize the personalized vehicle dynamics control on the basis of understanding the driver’s intention, and grasp the vehicle movement state. At the same time, to make these driver assistance systems better cooperate with human drivers, reduce system frequent false warning, full consideration of mutual adaptation for the systems and the driver’s characteristics is critical. This paper focuses on the steering performance of steer-by-wire vehicle. Feature parameters are obtained from the virtual turning experiment designed on the driving simulator experimental platform.
Technical Paper

Multi-Objective Optimization of Interior Noise of an Automotive Body Based on Different Surrogate Models and NSGA-II

2018-04-03
2018-01-0146
This paper studies a multi-objective optimization design of interior noise for an automotive body. An acoustic-structure coupled model with materials and properties was established to predict the interior noise based on a passenger car. Moreover, three kinds of approximation models related damping thickness and the root mean square of the driver’s ear sound pressure level were established through Latin hypercube method and the corresponding experiments. The prediction accuracy was analyzed and compared for the approximate response surface model, Kriging model and Radial Basis Function neural network model. On this basis, multi-objective optimization of the vehicle interior noise was conducted by using NSGA-II. According to the optimization results, the damping composite structure was applied on the car body structure. Then, the comparison of sound pressure level response at driver’s ear location before and after optimization was performed at speed of 60 km/h on a smooth road.
Technical Paper

Personalized Adaptive Cruise Control Considering Drivers’ Characteristics

2018-04-03
2018-01-0591
In order to improve drivers’ acceptance to advanced driver assistance systems (ADAS) with better adaptation, drivers’ driving behavior should play key role in the design of control strategy. Adaptive cruise control systems (ACC) have many factors that can be influenced by different driving behavior. It is important to recognize drivers’ driving behavior and take human-like parameters to the adaptive cruise control systems to assist different drivers effectively via their driving characteristics. The paper proposed a method to recognize drivers’ behavior and intention based on Gaussian Mixture Model. By means of a fuzzy PID control method, a personalized ACC control strategy was designed for different kinds of drivers to improve the adaptabilities of the systems. Several typical testing scenarios of longitudinal case were created with a host vehicle and a traffic vehicle.
Technical Paper

Travelling Resistance Estimation and Sandy Road Identification for SUVs

2018-04-03
2018-01-0578
The mechanical properties of sandy road are quite different from those of hard surface road. For vehicle control systems such as EMS (engine management system), TCU (transmission control unit) and ABS (antilock brake system), the strategies and parameters set for solid surface road are not optimal for driving on sandy road. It is an effective way to improve the mobility of all-terrain vehicles by identifying sandy road online and shifting the control strategies and parameters of control systems to sandy sets. In this paper, a sandy road identification algorithm for SUVs is proposed. Firstly, the vehicle signals, such as engine torque and speed, gear position, wheel and vehicle speed, are acquired from EMS, TCU and ESP (electronic stability program) through CAN (controller area network) bus respectively. Based on the information and longitudinal force equilibrium equation, the travelling resistance of vehicle is estimated.
Technical Paper

Design and Control of Torque Feedback Device for Driving Simulator Based on MR Fluid and Coil Spring Structure

2018-04-03
2018-01-0689
Since steering wheel torque feedback is one of the crucial factors for drivers to gain road feel and ensure driving safety, it is especially important to simulate the steering torque feedback for a driving simulator. At present, steering wheel feedback torque is mainly simulated by an electric motor with gear transmission. The torque response is typically slow, which can result in drivers’ discomfort and poor driving maneuverability. This paper presents a novel torque feedback device with magnetorheological (MR) fluid and coil spring. A phase separation control method is also proposed to control its feedback torque, including spring and damping torques respectively. The spring torque is generated by coil spring, the angle of coil spring can be adjusted by controlling a brushless DC motor. The damping torque is generated by MR fluid, the damping coefficient of MR fluid can be adjusted by controlling the current of excitation coil.
Technical Paper

Objective Evaluation Model of Automatic Transmission Shift Quality Based on Multi-Hierarchical Grey Relational Analysis

2018-04-03
2018-01-0405
Improvement of shift quality evaluation has become more prevalent over the past few years in the development of automatic transmission electronic control system. For the problems of the subjective shift quality evaluation that subjectivity is too strong, the standard cannot be unified and the definition of the objective evaluation index is not clear at present, this paper studies on the methods of objective evaluation of shift quality based on the multi-hierarchical grey relational analysis. Firstly, objective evaluation index system is constructed based on physical quantities, such as the engine speed, the longitudinal acceleration of the vehicle and so on, which broadens the scope of the traditional objective evaluation index further.
Technical Paper

Fuzzy PID Based Optimization of Starting Control for AMT Clutch of Heavy-duty Trucks

2018-04-03
2018-01-1166
Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.
Technical Paper

Analysis of Illumination Condition Effect on Vehicle Detection in Photo-Realistic Virtual World

2017-09-23
2017-01-1998
Intelligent driving, aimed for collision avoidance and self-navigation, is mainly based on environmental sensing via radar, lidar and/or camera. While each of the sensors has its own unique pros and cons, camera is especially good at object detection, recognition and tracking. However, unpredictable environmental illumination can potentially cause misdetection or false detection. To investigate the influence of illumination conditions on detection algorithms, we reproduced various illumination intensities in a photo-realistic virtual world, which leverages recent progress in computer graphics, and verified vehicle detection effect there. In the virtual world, the environmental illumination is controlled precisely from low to high to simulate different illumination conditions in the driving scenarios (with relative luminous intensity from 0.01 to 400). Sedan cars with different colors are modelled in the virtual world and used for detection task.
Technical Paper

Research on Temperature Stability of an Independent Energy Supply Device with Organic Rankine Cycles Based on Hydraulic Retarder

2017-09-22
2017-01-7003
Hydraulic retarder, as an auxiliary braking device, is widely used in commercial vehicles. Nowadays, the hydraulic retarder’s internal oil is mainly cooled by the coolant circuit directly. It not only aggravates the load of engine cooling system, but also makes the abundant heat energy not be recycled properly. In this study, an independent energy supply device with organic Rankine cycles is applied to solve the problems above. In the structure of this energy supply device, the evaporator’s inlet and outlet is connected in parallel with the oil outlet and inlet of the retarder respectively. A part of oil enters the evaporator to transfer heat with the organic fluid, and the rest of oil enters the oil-water heat exchanger to be cooled by the coolant circuit. According to the different braking conditions of the retarder, the oil temperature in the inlet of the hydraulic retarder can be kept within the proper range through adjusting the oil flow rate into the evaporator properly.
Journal Article

Study on Engine Hood with Negative Poisson's Ratio Architected Composites Based on Pedestrian Protection

2017-03-28
2017-01-0368
The conventional hood with single material and stiffener structural form conceals some limitations on pedestrian protection and lightweight, not satisfying the requirements of structural strength, pedestrian protection and lightweight contradictory with each other at the same time. In this paper, a novel type hood is proposed to develop sandwich structure using architected cellular material with negative Poisson's ratio (NPR) configuration based on the decoupling thought of structural strength and energy absorption. Core-layer aluminum alloy material with NPR is used to meet the requirement of impact energy absorption, inner and outer skin using carbon fiber is selected to achieve high structural stiffness needed. This paper starts from the relations between geometric parameters of core-layer architected cellular material and mechanical properties, on this basis, the optimal geometric parameters can be expected using the multiobjective optimization method.
Technical Paper

Numerical and Experimental Investigation on Heat Exchange Performance for Heat Dissipation Module for Construction Vehicles

2017-03-28
2017-01-0624
In this work, a XD132 Road Roller from XCMG in China was employed as a research basis to study the heat exchange performance of the heat dissipation module under varied working conditions. The module in the XD132 consists of a cooling fan and three radiators. At first, the numerical investigation on the elementary units of radiators was performed to obtain Colburn j factor and Fanning friction f factor, which were used for the ε-NTU method to predict the radiator performance. The fan was numerically tested in a wind test tunnel to acquire the performance curve. The performance data from both investigations were transformed into the boundary conditions of the numerical vehicle model in a virtual tunnel. A field experiment was carried out to validate the simulation accuracy, and an entrance coefficient was proposed to discuss the performance regularity under four working conditions.
Technical Paper

A Multi-mode Control Strategy for EV Based on Typical Situation

2017-03-28
2017-01-0438
A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.
Technical Paper

The Development of a Small Restricted Turbocharged Racecar Engine

2016-11-08
2016-32-0061
This paper summarized the development methodology and technical experiences on Formula Student racecar engines acquired by Jilin University from 2011 to 2015. This series of engines are all based on 600cc 4-cylinder motorcycle gasoline engines and were modified to turbocharged engines which met the Formula Student technical regulations, in order to achieve higher power output, wider torque band as well as lower fuel consumption. During the development process, multiple research projects have been conducted surrounding the turbocharging technology. These research projects have covered multiple areas including the matching of the flow rate characteristics of the engine and the turbocharger, the design of intake and exhaust systems, research on the wastegate as well as its actuator, the tuning and control of the boost pressure as well as the design of the lubrication system for the turbocharger, etc.
Technical Paper

Commercial Vehicles Thrust Rod Static and Dynamic Characteristics Analysis

2016-10-17
2016-01-2345
In order to study the static and dynamic characteristics of the thrust rod. Based on the multi-body dynamics theory, the dynamic model of the thrust rod and the vehicle system is established by using ADAMS software. The limit braking condition is simulated, and the limit braking load of the thrust rod is obtained. Thrust rod finite element model is established, the load calculation value and rubber test data as a finite element analysis of input conditions, using ABAQUS software to carry on the stiffness and strength analysis, analysis results show that the strength meets the requirement, and the stiffness and strength calculation result is in good agreement with the sample test, accurately describes the finite element model. The analytical method used can be used to predict the stiffness of the thrust rod.
Technical Paper

Auxiliary Drive Control Strategy of Hydraulic Hub-Motor Auxiliary System for Heavy Truck

2016-09-27
2016-01-8113
To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.
Technical Paper

Performance Analysis of Multi-Speed Torque Coupler for Hybrid Electric Vehicle

2016-04-05
2016-01-1149
A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.
Technical Paper

Sound Absorption Optimization of Porous Materials Using BP Neural Network and Genetic Algorithm

2016-04-05
2016-01-0472
In recent years, the interior noise of automobile has been becoming a significant problem. In order to reduce the noise, porous materials have been widely applied in automobile manufacturing. In this study, the simulation method and optimal analysis are used to determine the optimum sound absorption of polyurethane foam. The experimental simulation is processed based on the Johnson-Allard model. In the model, the foam adheres to a hard wall. The incident wave is plane wave. The function of the model is to calculate the noise reduction coefficient of polyurethane foam with different thickness, density and porosity. The back propagation neural network coupled with genetic optimization technique is utilized to predict the optimum sound absorption. A developed back propagation neural network model is trained and tested by the simulation data.
Technical Paper

Nonlinear Control of Vehicle Chassis Planar Stability Based on T-S Fuzzy Model

2016-04-05
2016-01-0471
In the past decades, the stability of vehicles has been improved significantly by use of variety of chassis control systems such as Antilock Braking System (ABS), Electric Stability Program (ESP) and Active Front Steering (AFS). Recently, in order to further improve the performance of vehicles, more and more researches are focused on the integration control of multiple degrees of freedom of vehicle dynamic. However, in order to control multiple degrees of freedom simultaneously, the nonlinear problems caused by the coupling between different degrees of freedom have to be solved, which is always a difficult task. In this paper, a three-degrees-of-freedom single track vehicle model, in which some nonlinear terms are considered, is built firstly. Then, the nonlinear model is processed by the fuzzy technique and the T-S fuzzy model is designed.
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